Trafalgar FyreBOARD Maxilite

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Maxilite is a lightweight, high performance fire rated board. Maxilite is a calcium silicate based product and is bonded together with non-organic binders. It is completely free from asbestos, volatile organic compounds (VOC’s) and ozone depleting potential (ODP). Maxilite is an extremely effective insulating refractory board. The board is stable under high temperature stress and remains strong and crack free, even when exposed to fully developed fires.

Due to the lightweight construction of the board, Maxilite is easy to handle and work with, ensuring quick onsite installation, whilst retaining suitable fire performance. Maxilite’s high fire performance ensures minimal thicknesses are required, hence less material usage and cost.

Cast-in conduits

FyreBOARD Maxilite is a lightweight, calcium silicate board material that can be used in a large range of passive fire applications. Where deck boxes and/or cast-in conduits are set into concrete floor slabs, FyreBOARD Maxilite has been approved for use as a compliant penetration system when installed to the soffit of the slabs. Services that pass through the FyreBOARD Maxilite such as cables, can be sealed with FyreFLEX sealant and continuous PVC conduits may be treated by installing a FyreCHOKE retrofit fire collar, fixed into the FyreBOARD Maxilite as shown in the installation drawings to achieve an FRL of up to -/120/120.

Concrete slab upgrades

FyreBOARD Maxilite® is a lightweight calcium silicate board material that can be used in a large range of passive fire applications. Suitable for concrete floor slabs, FyreBOARD Maxilite® has been approved for use as a compliant penetration system when installed to the soffit of the slabs. Services that pass through the FyreBOARD Maxilite® such as cables, can be sealed with FyreFLEX® sealant and continuous PVC conduits may be treated by installing a FyreCHOKE retrofit fire collar, fixed into the FyreBOARD Maxilite® as shown in the installation drawings to achieve an FRL of up to -/120/120.

Bulkhead systems

FyreBOARD Maxilite® is an ideal solution for bulkhead applications due to the lightweight construction of the board making it easy to handle and work with, ensuring quick onsite installation, whilst retaining suitable fire performance. FyreBOARD Maxilite®’s high fire performance ensures minimal thicknesses are required, hence less material usage and cost.  For bulkhead systems, FyreBOARD Maxilite® has been approved for fire ratings of 90mins, 120mins and 240mins for respective board thicknesses of 30mm, 40mm and 60mm.

Penetration systems

FyreBOARD Maxilite® offers a comprehensive board solution to the fire stopping of service penetrations for electrical, mechanical and plumbing services.  FyreBOARD Maxilite® is stable under high temperature stress and remains strong and crack free, even when exposed to fully developed fires.  FyreBOARD Maxilite® has been approved for fire ratings of 90mins, 120mins and 240mins for respective board thicknesses of 30mm, 40mm and 60mm. For further information, refer to technical guides or contact Trafalgar Fire.

Structural steel

FyreBOARD Maxilite is a lightweight high performance fire rated board.  It is a calcium silicate product and joined together with non-organic binders and is completely free from asbestos, VOC and ODP compounds. FyreBOARD Maxilite is available in 30mm, 40mm and 60mm thicknesses for use in fire protection of structural steel.  FyreBOARD Maxilite has been tested to various international test standards and is suitable for a large range of steel sizes and types. FyreBOARD Maxilite® provides thermal insulation and heat sinking capacity for steel.

FyreBOARD Maxilite Fire Rated Bulkhead - Horizontal 3 sided system

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Technical manual

FyreBOARD Maxilite structural steel fireproofing systems technical manual

Technical manual

FyreBOARD Maxilite technical manual

Test report

FyreBOARD Maxilite steel protection test report FAR 3555

Technical manual

FyreBOARD Maxilite slab upgrade technical manual

Technical manual

FyreBOARD Maxilite penetrations systems technical manual

Test report

FyreBOARD Maxilite for deck boxes test report FAR 4844

Data sheet

FyreBOARD Maxilite data sheet

Test report

FyreBOARD Maxilite bulkheads and penetrations test report FCO-2586

Technical manual

FyreBOARD Maxilite 60mm bulkheads technical manual

Technical manual

FyreBOARD Maxilite 40mm bulkheads technical manual

Technical manual

FyreBOARD Maxilite 30mm bulkheads technical manual

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